Firstly, lets understand that this article is written about EFI (Electronic Fuel Injection) and Engine Management. And more accurately, it's about programmable or performance fuel injection. This is not so relevant to factory fuel injection, where the word "tuneup" may mean to check the sparkplugs and airfilter.This article is about programmable fuel injection and engine management systems that allow the engine to be tuned for both maximum power, but also great drivability and fuel economy.There are some obvious things like, how much power does the engine make, how much torque does the engine make. They are the easy ones. But often, there are less important than many people realize.
We are involved in tuning cars almost every day. And although engine power and torque are obviously important, there is one thing that almost all customers want from their engine and vehicle.Drivability.That's it.While power and torque are very important, in the end most people are most impressed when a car drives well.For most customers there is nothing more disappointing, or frustrating than a car that doesn't start well, doesn't idle and doesn't drive well for the 90 of the time, many cars are driven in traffic, or at least driven below 90% throttle.That is why, when we are doing a tune on a car, we generally ask to have the car for 5 days.On the first day, the car arrives and the engine bay is checked over to ensure there is nothing that looks like a potential hazard later on, both in terms of incorrectly fitted hoses, lines, throttles, etc. But also in terms of safety. Since, if anything falls off an engine while it is running flat out on the dyno, there is always the potential for disaster.We also make sure the person doing the tuning has a good understanding of what the customer wants to achieve in this tuning session. If the car is a daily driver, fuel economy may be of high importance. But if the car is a 1/ 4 mile stomer, then there are other factors to consider. This is discussed at some length with the owner of the car before the engine is tuned.Once the pre-dyno checks are completed on day 1, day 2 is dyno day. Depending on the original state of tune, what modifications have been done to the vehicle, and how highly modified the engine is, the amount of time required on the dyno can vary greatly from 1-2 hours, up to several hours. Your dyno operator will probably be able to give you some indication of the number of hours your tune should take, so long as everything on your engine is working together properly.If, for example, you have modified your turbo, but not increased the amount of fuel your fuel system can deliver. In this case there may be a point at which the fuel delivery is maxed out, and no matter what the tuner does, he/ she can not get any more fuel delivered into the engine.At this point, the tuner should stop the dyno tune, and report the situation to you, with one or two suggestions on the course of action required to get past this problem. The solution may be larger injectors, or an adjustable fuel pressure regulator. Experience will allow the tuner make the most appropriate suggestions.Day 3, is cold start day. Once the engine is tuned for maximum power and torque, it is time to start tuning the starting fuel and transient fuelling. We want to start the engine cold and see how it reacts to throttle movement. This can be a tricky time, as the fuel and ignition maps work in conjunction with the temperature compensations, and the acceleration enrichment adjustable values.Day 4, cold start and hot start day. Once again, cold starts in the morning followed by warm and hot starts, as well as some cold and hot driving. EFI systems should be checked for correct tune at all operating conditions.Since everyone drives differently, it is a good idea (if possible) for someone beside the tuner to take the car for a drive with the tuner in the passenger seat. Everyone drives differently to everyone else, so try to have the car driven by at least 1 person other than the tuner before delivering it to the customer.If the tuner is happy with the car at this point, he usually calls the customer to let the customer know that his car should be ready to be picked up the following afternoon.Day 5, is final cold start day. One more cold start and immediate cold driving to make sure everything is optimized for the first couple of minutes of driving.
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